per miles), With filter change: 3.8 liters (4.0 US qts, 3.3 Imp. INSPECT ENGINE OIL 3. The 1AZ engine has higher efficiency and fuel economy, low noise and vibration levels, lightweight and compact design, and excellent reliability compared to the predecessor. INSTALL CHAIN TENSIONER ASSY NO.1 (See page 14-68 ) 20. Install the camshaft timing oil control valve with the bolt. There are no hydraulic lifters. TOYOTA 2AZ-FE 2.4 REMANFACTURED LONG BLOCK NO CORE REQURED. Set No. Title: File Size: Download Link: Toyota 1991 – 2005 Wire Harness Repair Manual [en].pdf – Manual in English for repairing wiring of Toyota cars: 4.9Mb: Download: Toyota 1AZ-FE/1AZ-FSE/2AZ-FE engine Repair Manual [en].rar – A collection of English manuals on the maintenance and repair of Toyota engines models 1AZ-FE / 1AZ-FSE / 2AZ-FE: 9.7Mb The 2AZ-FSE engine is equipped with VVT-i (Variable Valve Timing with intelligence) on the intake camshaft, Toyota’s D-4 direct injection system, DIS (Direct Ignition System) with one ignition coil for each spark plug. The engine series features many advanced technologies including slant- squish combustion chambers, offset cylinder and crank centers, and the VVT-i … "New belt" is a belt which has been used less than 5 minutes on a running engine. Toyota's 2AR-FE was a 2.5-litre inline four-cylinder petrol engine that replaced the 2AZ-FE engine. HINT: Inspect and adjust the valve clearance when the engine is cold. Engine Type Timing Belt Or Chain Interference Or Non-Interference Replacement Interval (Miles) 2.4L 4 Cyl. MATRIX, CAMRY ,RAV-4 2002-2009. Engine Type (Engine Code) Timing Belt Or Chain Interference Or Non-Interference Replacement Interval (Miles) 2.4L 4 Cyl., 160 hp (2AZ-FE) timing chain: interference: lifetime: 3.3L V6, 230 hp (3MZ-FE) timing belt: non-interference: 100k: 3.3L V6 Hybrid, 270 hp (3MZ-FE) timing belt: non-interference: 100k Set the crankshaft key in the left horizontal position. 1 Cylinder to TDC/compression. Pls scan d car if ur check engine is on. Service Bulletin No. Cylinder bore and piston stroke are 88.5 mm (3.48 in) and 96.0 mm (3.78 in), respectively. INSTALL CYLINDER HEAD COVER SUB-ASSY (See page 14-41 ) 21. The Toyota 2AZ-FE is equipped with two balance shafts. Install camshaft timing oil control valve assembly. Compression ratio rating is 11.0:1. INSPECT IGNITION TIMING (a) Warm up the engine. Set No. *Lbf) Install camshaft timing gear assembly (see page em-83) INSPECT AIR CLEANER FILTER ELEMENT SUB±ASSY 5. The forged steel crankshaft has eight counterweights and supported by five main bearings. ENGINE ASSEMBLY (2AZ±FE) INSPECTION 1. qts). By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. Includes: Piston Set, Piston Ring Set, Main Bearings Set, Rod Bearings Set, Full Gasket Set, Thrust Washer, Cam Bearings, Piston Pin Bushings. The engine has the older brother - the 2AZ-FE engine. Diagnosing upper engine noises in today’s engines with variable cam timing can be difficult. Description of long blocks. Replace the piston and piston ring set. Install no. The 2004-05 Ford 4.6 and 5.4L three-valve V8s are among them. INSPECT SPARK PLUG (See page 18±1 ) 6. Generally repair operations can be separated in the following 3 main processes: Diagnosis; Removing and Installing, Replacing, Disassembling, Installing and Checking, Adjusting 7. Early on, this engine family had problems with VCT phaser and lifter noises. The AZ series uses an aluminium engine block with cast iron cylinder liners and aluminium DOHC cylinder heads. INSPECT BATTERY Standard specific gravity: 1.25 ± 1.29 at 20 C (68 F) 4. Some 2006 – 2013 model year vehicles equipped with the 2AZ engine may exhibit engine oil consumption. PLUS 275.00 SHIPPING TO A BUSINESS WITH LOADING DOCK OR FORKLIFT. Check that the timing marks of the camshaft timing gear and sprocket are aligned with the timing marks of bearing caps No. Engine Rebuild Kit w/o Oil Pump & Timing Belt Or Timing Kit;16 Valve;DOHC;2AZFE Engine . The 2AZ uses a timing chain to rotate camshafts. The 2AZ-FE has an open-deck lightweight aluminum alloy cylinder block with cast-iron liners and a die-cast aluminum crankcase. This item CNS TK1080WPOP Brand New OE Replacement Timing Chain Kit, Water Pump Set, and Oil Pump Set for VVT-i"2AZFE""2AZ-FE""1AZFE""1AZ-FE" Engine ECCPP Timing Chain Kit for 2001-2011 Toyota CAMRY COROLLA XRS HIGHLANDER RAV4 Scion tc … The adjustment of valve clearance is required every 60,000 miles (100,000 km). TOYOTA 2AZFE 01-07 ENGINE 01-07 HIGHLANDER, 01-06 CAMRY & SOLARA, 2AZFE, DOHC,16 VALVE, VVT-I, ALUMINUM BLOCK & HEAD. Toyota RAV4 Service Manual / 2Az-fe engine mechanical / Timing chain / Installation. General The engine control system of the 2AZ-FE engine has following system. 10. T-SB-0158-14, “2AZ Engine Oil Consumption Inspection Procedure,” MUST be performed first BEFORE continuing with the procedure in this bulletin. All long blocks come with cylinder head(s) attached and valve train installed. The pisto… 2 Chain sub-assembly. Torque: 9.0 N*m (92 kgf*cm, 80 in. 10. This engine was a popular choice for … Timing chain marks for a toyota tarago 2001 engine;2az-fe 2.4 petrol - Answered by a verified Toyota Mechanic We use cookies to give you the best possible experience on our website. The AZ series engine was a replacement for the Toyota S series engine that was produced from 1980 until 2007. 1. Check that the timing marks of the camshaft timing gear and camshaft timing sprocket are aligned with the timing marks of the bearing cap as shown in the illustration. FRONT ENGINE MOUNT ON TIMING … S-SB-0024-11 Rev2 August 11, 2011 Page 6 of 25 2AZ-FE Engine Oil Consumption Repair Procedure Repair Procedure NOTE Verify that Service Bulletin No. 158 hp (2AZ-FE) timing chain: interference: lifetime: 3.5L V6 268 hp (2GR-FE) timing chain: interference: lifetime: 2.4L 4 Cyl. Unfortunately, this engine does have the same cult following that the 1UZ , 1JZ, and 2JZ have, but it’s still a cool little engine. CONNECT ENGINE WIRE. If it gives u a DTC code P1346 chances that ur timing chain or tensioner or some oda stuff is worn out. This manual is made in accordance with SAE J2008. Apply a light coat of engine oil to a new o-ring, then install it onto the camshaft timing oil control valve. The VCT phasers make the most noise when the engine is hot, below 1200 rpm. a. 22. Toyota introduced the 2.4L 2AZ-FE engine in 2000 as a replacement for the outdated 2.2L 5S-FE engine. INSPECT IGNITION TIMING (a) Warm up engine. qts). Some light noise is considered normal. Eventually the AZ engine was replaced by the larger AR version in 2008.For the North American markets, the 2AZ-FE engine was built at the Toyota Motor Manufacturing Kentucky, Inc. plant. INSPECT VALVE CLEARANCE. Valve. The piston assembly has been changed to minimize oil consumption. 1 and No. lb) at 3,800 rpm. covers, timing cover, intake manifold and oil pan. 1 Cylinder to TDC/compression. After installing a new belt, run the engine for approximately 5 minutes and then recheck the tension. The 2AZ-FE used advanced features to improve efficiency and reliability. ENGINE — 2AZ-FE ENGINE EG-61 ENGINE CONTROL SYSTEM 1. per miles), With filter change: 3.8 liters (4.0 US qts, 3.3 Imp. 2, as shown in the illustration. System Outline SFI (Sequential Multiport Fuel Injection) (For details, see page EG-39) An L-type SFI system directly detects the intake air mass with a hot wire type mass air flow meter. Turn the cutout of the drive shaft so that it faces upward. Place a paint mark on the timing chain. "Used belt" is a belt which has been used on a running engine for 5 minutes or more. The 2AZ-FE engine featured Toyota’s ‘Variable Valve Timing – intelligent’ (VVT-i) system which varied intake valve timing according to driving conditions (based engine speed, vehicle speed, intake air mass and flow, throttle position and engine coolant temperature). The 2AZ-FE engine used a plug-in type mass air flow meter which allowed a portion of the intake air to flow through the detection area so that air mass and flow rate could be measured. INSPECT COOLANT (See page 16±20 ) 2. My friends own make dis loud noise when starting and den die down after like 5 minutes. This engine found a home in the Toyota Camry, RAV4 and Highlander beginning in 2002. My check engine isn't on yet. CNS TK1080WPOP Brand New OE Replacement Timing Chain Kit, Water Pump Set, and Oil Pump Set for VVT-i"2AZFE""2AZ-FE""1AZFE""1AZ-FE" Engine 3.9 out of 5 stars 9 $124.55 Number of piston rings (compression / oil): Compression differential limit between cylinders, Oil consumption , L/1000 km (qt. Insert a bar to lock the sprocket in position-2.4L (2AZ-FE) engine Fig. The newest 3ZR-FE engine supersedes the 1AZ since 2007. Pls ur car is 2AZ FE meaning it has a timing chain. The 2AZ-FE modification (2000 – present) is a basic motor having a compression rate of 9.6, capacity of over 160 horsepower at 5600 rpm with a torque of 220 Nm (162 lb•ft) at 4000 rpm. CHAIN DRIVEN CAM. For Australia, the 2AR-FE engine was first offered in the 2011 XV50 Camry and subsequently in the 2013 XA40 RAV4. 19. Fig. Turn the crankshaft pulley, and align its groove with the timing mark 0 of the timing chain cover. lb) at 4,400 rpm. The engine has aluminum DOHC 16-valve cylinder head with variable valve timing system VVTi on the intake camshaft only. Hybrid 187 hp (2AZ-FXE) timing chain: interference: lifetime are not included. Toyota 2AZ engine modifications and differences. Number of piston rings (compression / oil): Compression differential limit between cylinders, Oil consumption , L/1000 km (qt. INSPECT V±RIBBED BELT 7. The liner is thin so that boring is not possible. Toyota 2AZ-FE 2.4L Engine Rebuild Kit EK932 . 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