Melted spark plug boot! (pictures) kakapoopie is VIP+ Member. The most common sizes of spark plug nuts and the sockets used to remove/install them are 15/16", 13/16" and 5/8". I'm assuming the only way to remove it … Install the new spark plug. Here's an instruction set that's similar to ours: DIY Valve Cover and Spark Plug Gasket Install - Subaru Impreza GC8 & RS Forum & Community: Is a melting spark plug boot indicative of anything wrong with an engine? Close. Spark plug boot on #4 is completely melted after just a few minutes of idling. To change the spark plugs in a Chevy Celebrity: 1. The experienced technician can analyze the spark plug color. Where are the spark plugs stuck? Disconnect the spark plug wire at each spark plug. Over time, spark plugs wear down or get stripped. If excessive force is required to remove the plug, it could be traced to one or more of the following causes: ARES 70053 - Spark Plug Plier Boot Removal Tool - Remove Hard to Reach Boots and Wires Without Damaging Them 4.5 out of 5 stars 77. 4.5 out of 5 stars 234. I just ran into this problem today when I was trying to change my spark plugs and wires. < Previous Thread | Next Thread > SN 94cobra turbo351w Joined: Jan 12, 2011. You will need to know exactly where the problem is to be able to solve it easily. MAG-Mate PLS100 45⁰ Angle Spark Plug Boot Pliers. Oct 30, 2011. If a standard 5/8″ or 13/16″ spark plug socket isn’t enough to remove old iridium spark plugs or other kinds of spark plugs, use this special swivel spark plug socket. Ignition coil boot melted to spark plug? Its a real bitch. Discussion Starter • #1 • Aug 25, 2019. Re: how to remove boot from ignition coil (BlueP) What you have pictured is the connector between the coil pack and the spark plug (not the coil). Posted by 4 years ago. Joined Nov 4 ... One of the spark plugs wire was stuck and I had to take the tube out and use a vise grip to remove it. So I brought my truck into the dealer for upper spark plug change, and when they pulled out the ignition coils I guess the boot was melted inside to the spark plug… Bottom of spark plug boot melted off, still stuck in there. No problem, it pushed back easily. kakapoopie. When such a thing happens, you need to remove and replace them. ARES 70053 - Spark Plug Plier Boot Removal Tool - Remove Hard to Reach Boots and Wires Without Damaging Them. We use cookies to give you the best possible experience on our website. The shiny thing sticking out of the engine block after you remove the wire from the spark plug is the terminal of the spark plug. The plugs are very hard to access, i need a pivot in my extension to get the socket down there in the first place. On cylinder 3, the little rubber piece at the end of the tube (I'm assuming this is the boot) is stuck inside wrapped around the spark plug. I own a 2000 subaru outback, and my engine blew a spark plug out. Clean the spark plug threads in the cylinder to remove as much rust penetrant as possible. Join Free. If you exceed the recommended torque, the shell can shear off below the hex. Remove the spark plug wire from the spark plug with the water around its well. Last active. (pictures) Share. Hi guys. Grab the wire by the boot with your hand and, as you twist the boot back and forth, pull the wire off the spark plug. I actually think all the plugs are too close and would benefit from a shorter plug to create more air space. You need to make a strong hook to get to the bottom of the shield and pull it off or use a long needle nose pliers to remove them. I replaced the #1 to #5 spark plugs in my Honda Passport following the instructions in a repair maual. Then spray the seat and threads with brake cleaner to remove all traces of the oil. melted spark plug boot Discussion in 'Non-Turbo Tech questions' started by SN 94cobra turbo351w, Nov 22, 2011. The cables aren’t exactly the same size, but close enough to work. Just get an NGK spark plug wire splice ($5.35 at Parker Yamaha dot com) and a single spark plug wire at your local auto parts store for around $6. Blow dry with compressed air. $15.76. Share with: Link: Copy link. Soak up as much water as possible out of the well with a clean piece of cloth. Registered. Then, trim up the wire on the weed wacker. Be the first to answer! Disconnect the spark plug wire from the ignition coil. Really stuck. This has happened about 5 times already. The construction of a spark plug shell is like a "hollow bolt". Archived. There is a combination of socket parts that will allow you to get the plug out. Lisle 52990 Spark Plug Pliers The boot appears to be stuck. 4. The metal sleeves are to shield the spark plug wire ends they are supposed to come off with the spark plug wires when you remove the spark plug wires. Ive been chasing an odd issue where the bike just dies randomly as if it's running out of gas. There are a few ways to remove the spark plug, but let’s find the easiest way out of this. Think it may be running lean. Final Words. Therefore, tracking down the root cause of many problems. Let’s start: 1. No need to replace the ignition / coil module due to a broken spark plug wire. New carb, which hasn’t been tuned. ... remove the spark plug wires one at a time and unscrew the plugs Use a dry rag to soak up the oil. 8 posts Melted spark plug boot! Its built-in swivel takes up less room so it can fit it into tight spaces. You must detach the wire from the plug before you can remove the plug. The other coil/boots slipped out easily. I tried to force the boot out and the coil popped off the boot. Step 3. You will need a lot of time, a lot more patience, and some basic equipment. Three of them are stuck way down there, covering the plug so my socket cant catch. Spark plugs are responsible for making a gas engine run by shooting sparks and then igniting the mixture of gas and air in the cylinders thus causing the pistons to not only move down but also create power that in turn runs your car. 4. 1 Gently grasp a spark plug wire by the boot (the place where it connects to the spark plug), twist it, and pull it straight out.. Never yank on the wire itself (you can damage the wiring). Asked by Wiki User. It sounds like the metal terminals were not clipping onto the end of the spark plug firmly and the DE grease was keeping the spark from arcing whatever small gap was between the terminal and plug. Removing spark plug boots Sign In Not sure if this has been posted before but I read in Motor about a technicians tip for removing stuck spark plug boots is to take a skinny air needle and wedge it between the plug and boot careful not to crack the plug and blow it should poop of (may take some convincing)...hope that helps * SPARK PLUG & RATCHET W/DEEP SOCKET TOOL There is enough clearance to do it this way. Pull only on the boot in order to remove the wires from the ignition coil. You put a 1" extension on a spark plug socket, reach down and put it over the plug, then slip the drive handle onto the extension. I'm thinking the carb has some dirt in it, and gotta work on that. Twist each spark plug 1/2 turn. Find them. 3 4 5. You go down in there and you loosen the spark plug about one eighth of a turn. As you said, was slightly melted on the contact and got stuck. The engine's spark plug is under the hood and against the right side of the engine. This causes an increase in the voltage required to fire the spark plug, which could damage the ignition coil as well as the spark plug wires. 98 Mazda plastic spark plug boot melted on to spark plug Q. how to get hard melted plastic off SP safely to get wrench - Answered by a verified Mazda Mechanic. Give the spark plug boot a twist to free it up from the spark plug, then pull on the boot to remove the spark plug wire from the spark plug. Spark Plug Color - Evidence Of What Is Happening Inside The Engine A visual inspection of the spark plug color, will display symptoms and conditions of the engine’s performance. $18.54. How do you remove melted spark plug boot from 97 Honda accord? But I do have a problem with the number 2 and number 7 spark plug rubber boots melting as these are too close to the headers. Overheating? If the connector is stuck on the spark plug, you'll have to devise a way to remove it. kakapoopie. He did tell me that before this began happening, the cylinder 2 spark plug blew out of the head. 76. Once you've done that to all of the spark plugs in the engine, you put the coils back on, and you start the engine, rev it hard, one time, shut the engine off, and then remove the spark … MAG-Mate PLS100 45⁰ Angle Spark Plug Boot Pliers 4.2 out of 5 stars 28. Headers are original Butler. (try a small screwdriver or something) The plugs should snap, literally, into the terminal inside the plug boot and be held very firmly by it. The following situations call for immediate replacement of spark plug wires: Vibration damage – Constant wear and tear caused by engine vibration can loosen the electrical connection at the spark plug. Then install the new spark plug. I could not remove the ignition coil and boot on the #6 spark plug. In fact, it takes less room than an ordinary spark plug socket with an add-on wobble extension. You do not try to remove it. To remove the spark plug; slip the socket over the plug and rotate the wrench counterclockwise (lefty-loosey) until the plug comes loose and can be easily lifted away from the engine. Then I pulled it the rest of the way from the top. Get it as soon as Tue, Dec 29. Joined. Upon pulling the spark plug, we can see that the center electrode is melted and fused with the ground (side) electrode. Twist each spark plug boot 1/2 turn. Ignition coil boot melted to spark plug? Its a 98 Subaru Forester. The thing is, you will need to take the cover off. Pretty minor when compared to a head gasket I suppose. The 8mm Ferro-Spiral core wire now has ceramic boots on the spark plug end of the wires that will withstand up to 2,000° F. If you are running headers with close tolerances, an engine bay with little room, or an RV with boots that melt because of heat, these wire kits are the answer. Time to change the spark plug boot gaskets and valve cover gaskets (just do all of them at once, pretty cheap for the gaskets). 1 Posts . SPARK PLUG WIRE LENGTH V8 $15.76 $ 15. Note that a spark plug wire is attached to the tip of the plug. Pull only on the boot in order to remove the wire from each spark plug. FREE Shipping on orders over $25 shipped by Amazon. Support this group and join the ads-free movement to make online forums a better place.